OSU EcoCAR: Who says smart can't be fun?

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Reflection on Year 1

We are excited to be writing a blog as the EcoCAR Year 1 Champs! Here is a little information about our team and a reflection of what has contributed to our success this year.

How did OSU get involved in EcoCAR?

OSU has been a participant in Hybrid Electric Vehicle (HEV) competitions such as FutureCAR, FutureTruck and ChallengeX since 1992. Most recently, our biodiesel, parallel-through-the-road hybrid electric vehicle placed 3rd in the final year of ChallengeX, along with multiple awards including the MathWorks: Crossover to Model-Based Design Award. In addition, the OSU team placed a significant emphasis on marketing and outreach efforts in ChallengeX, paving the way for further sophistication of Advanced Vehicle Technology Competitions through the increased Business and Outreach focuses in the EcoCAR Challenge Competition.  Our EcoCAR team is housed at the Center for Automotive Research (CAR) along with four other student automotive competition projects. Research at CAR today involves programs in HEV control systems, advanced batteries, PHEV concepts and other related concepts, with the strongest research emphasis being hybrid, electric and fuel cell vehicles, and advanced propulsion systems. Over the past 12 years, OSU has built a world-class research and educational program focused on the future of automotive transportation. OSU’s participation in the original FutureCAR competition provided the initial spark toward the development of unique capabilities. OSU’s selection as a Graduate Automotive Technology Education (GATE) school in 1998, and again in 2005 has also made it possible to extend the environment created by the AVTC program to include graduate education. Today OSU is proud to offer a state-of-the-art curriculum in advanced automotive technology at both the undergraduate and graduate level.   

To what do we attribute this year’s success?

The key to our success this year has been developing a well-rounded team that works together effectively and builds off of each others’ strengths. This began by recruiting dedicated students willing to consistently reach above and beyond, and then placing them into key roles within the team.

For each major project, we had 1-2 student members who “owned” and became the “experts” for the project. But we also had other members involved to an extent of knowing enough of what was going on to be able to discuss the various projects. For example, two of our team members were our Hardware-in-the-Loop “experts” but 3-4 others knew what was going on with the project, and even more members were able to at least explain the HIL methodology and our team’s control strategy. This was effective because our team members communicated frequently to ensure that their part of the project wouldn’t interfere with others. This method of knowledge-sharing also benefitted our reports. Since the team members involved in the writing had a working understanding of the various aspects of the project, they were able to write substantial and relevant documentation that fit with the parts written by other members, making our reports technically strong and well-organized.

Another main factor in our success was our continued effort to link the Business and Engineering segments of our team. It was helpful to have people with technical background to either manage or be in close communication with the Business/Outreach leaders to ensure our marketing and outreach efforts accurately portrayed our technical information. Having a core Business team that worked cross-functionally with technical students proved especially successful for the Trade Show Display and the Technical Success Story in Year 1.

Other critical aspects to our success included the support of our advisors and mentors as well as collaboration with competition and local sponsors. Sponsor support from dSPACE, the MathWorks, Argonne National Labs, and GM really helped us to sort out the hurdles of our Year 1 design before the end-of-year competition. It was very valuable for us to include our sponsors throughout the year, beginning with the planning stages, to ensure that we made the best possible use of the equipment, software, and time that we had available. We can’t stress enough the importance of frequently asking questions and taking the advice of the experts who offer their time and effort to support our designs.

A final contributor to our success was paying close attention to the deliverables requested by the competition, keeping track of deadlines, and planning ahead.

Check out our blog entry on the EcoCAR Green Garage Blog too!   http://greengarageblog.org/

Last Updated on Tuesday, 18 August 2009 15:37
 

Current Team Sponsors

 

Current OSU EcoCar Team Sponsors

 

Andersons

The Andersons is leveraging 60 years of commodity trading to the rapidly growing ethanol industry. Among the top 10 grain-handling companies in America, The Andersons is currently providing services to the ethanol industry through project development consulting, plant operations, corn origination and the marketing of distiller dried grain and ethanol marketing. Additionally, the company’s core competencies in risk management are being extended to help optimize the return on ethanol investments.

Argonne National Laboratory

Argonne National Laboratory, one of the U.S. Department of Energy's oldest and largest national laboratories for science and engineering research, employs roughly 2,900 employees, including about 1,000 scientists and engineers, three-quarters of whom hold doctoral degrees. Argonne's annual operating budget of around $540 million supports upwards of 200 research projects, which are broadly described below. Since 1990, Argonne has worked with more than 600 companies and numerous federal agencies and other organizations.

AVL Powertrain Engineering Inc.

AVL is the world's largest privately owned and independent company for the development of gasoline, diesel, and alternative fuel powertrain systems, as well as fuel cell and hybrid technologies.

Bobby Layman Chevrolet

Center For Automotive Research at Ohio State

The Center for Automotive Research (CAR) is an interdisciplinary research center in the Ohio State University College of Engineering.  Research at CAR focuses on Advanced powertrain systems for reduced fuel consumption and emissions; Intelligent transportation systems and autonomous vehicles; Noise, vibrations, and Dynamics; Vehicle chassis systems; and Vehical and occupant safety.

Delphi

The targeted areas of focus for the Delphi Foundation are educational opportunities and support systems aimed at helping young people reach their full potential.

Denso Automotive Ohio

Denso Automotive Ohio is a private company categorized under Car Repair and Service and located in Dublin, OH. Current estimates show this company has an annual revenue of $140,000 and employs a staff of approximately 3.

Denso Foundation

The Foundation is dedicated to the advancement of higher education in engineering and related business programs through grant making to colleges and universities throughout North America.   A priority is given to programs that demonstrate technological innovation and advance automotive engineering.

dSpace

In high-tech industries around the world, engineers rely on dPSACE hardware and software solutions to develop and implement their visions with optimal speed and performance.

Emitec

Emitec was founded in 1986 as a subsidiary of Siemens and GKN. The worldwide development of environmental awareness and the early decision of the automobile industry to employ catalytic converters to reduce pollution from exhaust gases were an advantage to the fast development of the young company. From the beginning, Emitec has relied upon metal as a material for all new and further developments and, within a few years, it had developed into one of the biggest manufacturers of metal catalyst carriers in the world.


ETAS

The ETAS Group provides comprehensive and integrated tools and tool solutions for the development and service of automotive ECUs. With 680 employees, the ETAS Group maintains offices in 14 locations around the globe.

Edison Welding Institute

EWI is the leading engineering and technology organization in North America dedicated to the research and development of materials joining and welding. We provide expert materials joining assistance, contract research, consulting services and training to hundreds of members in the aerospace, automotive, government, energy and chemical, heavy manufacturing, medical and electronics industries.

Gamma Technologies

We are dedicated to building the most advanced engine and vehicle simulation tools. Furthermore, we endeavor to provide major productivity improvements for our customers through carefully designed software solutions.

General Motors

General Motors Corp. is one of the world's largest automakers, and today manufactures cars and trucks in 34 countries.  In 2008, GM sold 8.35 million cars and trucks globally.


Harold and Jeanne Schacht

Honda

Honda Partnership

The Honda Partnership Program is an unparalleled, bilateral collaboration between The Ohio State University and Honda of America Manufacturing that supports initiatives in education, research and public service to positively impact diverse global audiences of students, faculty, public and private sector practitioners as well as the transportation industry.

Hi-Stat

Hi-Stat Manufacturing Company, Inc. was founded in 1969 and is based in Lexington, Ohio with an additional office in Sarasota, Florida. As of 12/31/1998, Hi-Stat Manufacturing Company, Inc. operates as a subsidiary of Stoneridge Inc.

Institute for Energy and the Environment

Our mission is to advance The Ohio State University's national role and success with solving the global energy issues while promoting environmental sustainability by expanding and coordinating our assets and outreach.

Laser-Flex

Laserflex is a precision metal fabricator utilizing technology in providing part fabrication services to a wide range of manufacturers. Our customers know that purchasing these services add flexibility, efficiency and greater quality to their process and products.


Lear


Lear Corporation is a leading global supplier of automotive seating systems, electrical distribution systems and electronics. In 2008, Lear ranked #157 among the Fortune 500. Lear's world-class products are designed, engineered and manufactured by a diverse team of more than 71,000 employees at 210 facilities in 36 countries. Lear's headquarters are in Southfield, Michigan.

Lizard Skinz



MAC Tools

Today, Mac Tools has a product line in excess of 42,000 items, and still uses the direct sales approach with a mobile sales force of distributors. The Mac Tools philosophy of excellent quality, price and service remains unchanged over the years, and the company spirit that made them successful in 1938, is the same spirit that makes them a leader in the automotive tool and equipment business today.

Metro Industries

Metro Industries is an industrial fastener distributor located in Columbus, Ohio. In 1966 Metro Industries was incorporated. Metro specializes in maintenance fasteners (MRO) and also stocking customer bolt bins.

Mototron(Woodward)

MotoTron Control Solutions is a line of products and services that help manufacturers and packagers of engine systems to bring new products and sophisticated product features to market quickly.


Ohio State University College of Engineering




Ohio Corn Growers Association

Ohio Corn Growers Association's membership is made up of nearly 2,000 Ohio corn growers and we champion a lofty cause: To discover new opportunities and help farmers get the most out of them.

Phoenix Int'l


Phoenix International is a global leader in the design, development and manufacture of custom, integrated electronics. We specialize in providing reliable, rugged electronic components and systems that function under the most adverse conditions.

Remy

As one of the leading suppliers of new and remanufactured parts in Europe, Remy offers a whole portfolio of products, including alternators, starters, brake calipers, steering racks, pumps, ignition distributors and leads. Our manufacturing plants are in Hungary and Tunisia, and with Distribution Centres in Belgium and the UK we are able to meet supplier needs throughout the region and from various parts of the world. And our stringent quality and standardization programs promise that you receive the highest quality product on the market.

SCCA

Amateur and professional motorsports organization with over 55000 members, sanctioning over 2000 events each year in road racing, autocross and rallying.

Shell

Shell is a global group of energy and petrochemicals companies. With around 102000 employees in more than 100 countries and territories


SolidWorks

SolidWorks Corp. is the leader in 3D CAD technology. At SolidWorks we're dedicated to providing engineers, designers and other creative professionals with the tools they need to design the world’s greatest products.

Transportation Research Endowment Program (TREP)

TREP is to be used by the College of Engineering for the support and encouragement of research by The Ohio State University in automotive, vehicular, and related forms of transportation, and for the development of improved highway facilities for vehicular traffic.

The Mathworks Inc.

The MathWorks is the leading developer and supplier of software for technical computing and Model-Based Design.

UGS Corportation


Vector

The Vector Group is the leading manufacturer of software tools and software components for networking in electronic systems based on CAN, LIN, MOST, FlexRay
Customers from automotive engineering, the transportation and control technologies from around the world trust in the solutions and products designed by Vector:

Yazaki
The leader in delivery of robust power and data networks, connectivity solutions and associated products.



 

Last Updated on Friday, 13 November 2009 13:00
 

Final report from Toronto

Friends of EcoCAR:

Welcome to the final report from Year 1 of the EcoCAR competition!  
The awards ceremony was just completed a few minutes ago, and the Ohio State Buckeyes raked in the awards!
It will take a trailer to take home all the trophies...

In addition to the awards already received, that is,

Best Technical Report Award

Best Communications Plan

Best Technical Success Story

BOSCH Diversity in Engineering Award   

This morning the EcoCAR Buckeyes were recognized with the following:

dSPACE Award

First Overall, Outreach

Best Trade Show Display

Best Business Plan

First Place, HIL presentation

First Place, Control Presentation

Third Place, Freescale Silicon on the Move Award

And the final overall standings are as follows:

First Place:    The Ohio State University

Second Place:  University of Victoria

Third Place:    Mississippi State University

Fourth Place:   Embry Riddle Aeronautical University

Fifth Place:    University of Waterloo

Sixth Place:    Virginia Tech


I would like to give our heartfelt thank you to Dr. Shawn Midlam-Mohler, who was not only an invaluable co-advisor, but a great mentor and source of inspiration to the entire team.  Finally, we are grateful for all the support the team has received from CAR staff, Profs. Guezennec and Yurkovich, and the College of Engineering.
 
Meet the team (see attached photo), and stay tuned for next year’s competition at the Yuma Proving Ground, AZ.

Back row, left to right
Dale Klein, GM Mentor
Justin Ford, junior, ME
Adalbert Wolany, Visiting Scholar, University of Stuttgart
David DeLoera, sophomore, ME
Jamie Larreau, junior, ME
Bill Kickel, freshman, ME
Middle row, left to right
Jim Welsh, M.S. student, ECE
Eric Schacht, senior, ECE
Shawn Midlam-Mohler, faculty co-advisor
Kerem Bayar, PhD, ME
John Kruckenberg, senior, ECE
Matt Yard, freshman, Engineering
Front row, left to right
Giorgio Rizzoni, faculty co-advisor
Beth Bezaire, M.S. student, ME
Brad Cooley, M.S. student, ME
Anton Morgan, junior, Engineering Physics
Allyson Schlegel, senior, Communication
Katy Garrett, junior, Biology
 
Go Bucks!
Giorgio
Last Updated on Monday, 15 June 2009 10:16
 

Report from Day 4

Friends of EcoCAR:

Welcome to the fourth report from Year 1 of the EcoCAR competition!  

Wednesday events included:

Mechanical Systems Presentation,  presented by Anton Morgan, Junior, Eng Physics and Brad Cooley, M.S. Student, ME

Project Initiation Approval Presentation,  presented by Jamie Larreau, Junior, ME and Eric Schacht, Senior, ECE

The Mathworks Modeling Award Presentation,  presented by Kerem Bayar, Ph.D. Student, ME

In the evening, the various sponsors of the competition hosted a reception, during which a number of sponsored awards were announced.
The Buckeyes raked in quite a few awards, and please note that each carries a cash award with it, which will come in handy next year!

In addition to the Best Technical Report Award (see image of Beth Bezaire, M.S. Student, ME and Brad Cooley M.S. Student, ME receiving the award)


The team was also recognized for:

Best Communications Plan (see image of Eric Schacht and Justin Ford, Junior, ME, receiving the award)

Best Technical Success Story (see image of Beth Bezaire receiving the award)


and,

BOSCH Diversity in Engineering Award   (see image of Beth Bezaire and Justin Ford receiving the award)

This award recognizes the team that best develops and  implements a successful diversity recruitment strategy for their EcoCAR team.


Today, Thursday, the following presentations are scheduled:

Outreach Presentation,  presented by Justin Ford, Junior, ME and Beth Bezaire, M.S. Student, ME

Control Systems Presentation
,  presented by Kerem Bayar, Ph.D. student, ME and John Kruckenberg, Senior, ECE

Electrical Systems Presentation
,  presented by Jim Welsh, M.S. student, ECE and Eric Schacht, Senior, ECE

The final Awards Ceremony is tomorrow morning, and the next and final message will come around midday with the final standings.

Go Bucks!
GR
Last Updated on Friday, 12 June 2009 22:56
 

Report from Day 3

Friends of EcoCAR:

Welcome to the third report from Year 1 of the EcoCAR competition! 

Yesterday the team was involved in two events:
The Hardware in The Loop Evaluation and the Trade Show Display and Presentation.

John Kruckenberg and Adalbert Wolany received much praise from the judges at the completion of the presentation, which included a demonstration (see attached image).
Four judges (of seven) later told me that they were extremely impressed with the progress made by OSU in developing the hardware-in-the-loop setup. 
For those who are not sure what HIL is, I recommend the YouTube video below, featuring Beth Bezaire and yours truly.

http://www.youtube.com/watch?v=QF7Z7CoZW5o <http://www.youtube.com/watch?v=QF7Z7CoZW5o>

Later in the afternoon Beth Bezaire, Justin Ford and Brad Cooley represented the tem in the Trade Show Display event – the display is the same shown in the HIL presentation image.

The rest of the team spent time preparing presentations for events that will take place today and tomorrow.  Everyone is busy, and happy with the outcome of the events completed so far.

Go Bucks!
GR

 

Report from Day 2

Friends of EcoCAR:

Welcome to the second report from Year 1 of the EcoCAR competition!  
The first leg of the competition is being held in Toronto, between June 7th and 12th.

Today’s report is devoted to explaining the scope of the competition and the scoring system.
Yesterday, Monday, officials from the U.S. DOE, GM and the city of Toronto welcomed the team in an opening ceremony held in a public square.

The rest of the day was spent practicing and refining the various presentations that will take place over the next three days.  Please see the descriptions below to understand the scope of each of the elements of the competition.

Go Bucks!
GR

SCORED EVENTS

Controls Event Presentation - 80 Points

Event Captain: Jim Kolhoff – Director, Powertrain Transmission Controls – General Motors

The Controls Event Presentation is focused on evaluating the
selection and design of each team’s controls system architecture,
their control and diagonstic strategy, and their simultion results
for meeting the team and competition goals. This presentation
is designed to evaluate the effectiveness with which the team
has executed the Year One controls deliverables and provide
a summary of the team’s control system design progress for
the first year. Teams will give their controls presentations to a
team of government and industry judges, articulating how they
achieved the Year One controls deliverables and will demonstrate
the analysis and simulation methods they used to select of the
elements of their control system.

Electrical Systems Presentation 80 Points

Event Captain: Ron Weiss – Engineering Manager, Hybrid Powertrain Electronics – General Motors

The Electrical Systems Presentation is a technical presentation to a
team of government and industry judges detailing the electric drive
system. The electric drive system is the heart of electric vehicles
(both hybrid electric vehicles and fuel cell vehicles), which consists
of electric motors, power electronics, and electronic controls.. This
event evaluates how well a team’s electrical system satisfies their
performance requirements, what trade-offs were made, and if their
integration plans are production-ready.

Hardware-in-The-Loop Evaluation 150 Points

This event is scheduled for today, Tuesday.  The presentation was given earlier this morning by John Kruckenberg, ECE senior, and by Adalbert Wolany, Visiting Scholar from the University of Stuttgart.

Event Captain: Michael Wahlstrom – Controls and Simulation Engineer, Advanced Vehicle Technology Competitions – Argonne National Laboratory

The Hardware-in-the-Loop (HIL ) Evaluation challenges teams to
demonstrate the viability of the team’s HIL test bench for future
control system development. This event takes place in the team’s
exhibit booth where a team of judges evaluate the team’s HIL
system, model development, safety and fault mitigation test plans,
and vehicle communication and control setup.

Mechanical Systems Presentation 80 Points

Event Captain: Ed Argalas – Engineering Specialist – General Motors

The Mechanical Systems Presentation for Year One of EcoCAR is
focused on CA D design, structural integration, and performance
modeling and analysis to create a vehicle subsystem that will
meet the team and competition goals. The presentation is given
to a team of government and industry judges who evaluate
the effectiveness with which the team has executed the Year
One mechanical deliverables of EcoCAR . Particular emphasis
will be placed on evaluating the completeness of the proposed
mechanical architecture and expected conformance to program
requirements through simulation and analysis.

Outreach Presentation 40 Points (Pre-competition and competition points)

Event Captain: Lynda Palombo – Senior Manager,

Business Strategy – Hydrogen, Fuel Cells and
Transportation Energy – Natural Resources Canada
The purpose of the EcoCAR Outreach Program is to use various
outreach strategies to educate and raise awareness about the
benefits of advanced vehicle technology and how it reduces
the overall impact of transportation on the environment and our
economy. Teams will give their Outreach Presentation to a team of
government and industry judges outlining the details of their Year
One Outreach activities, which focuses on youth outreach, media
relations, and website development. Teams were also challenged
to develop a comprehensive communications plan for their threeyear
program and develop a technical success story featuring the
team’s use of EcoCAR sponsor tools.

Pre-Competition Safety Inspections 60 Points

Co-Captains: Michael Wahlstrom – Controls and Simulation Engineer and Frank Falcone – Vehicle Systems Engineer, Advanced Vehicle Technology Competitions – Argonne National Laboratory

Technical Inspectors from Argonne National Laboratory and the
U.S. Department of Energy visited each of the 17 universities
and inspected their laboratory facilities, safety equipment
and procedures, and their HIL setup. Teams had to prepare
comprehensive safety documentation and procedures for their
laboratory in preparation for their vehicle development work in
the second year of the competition.


Project Initiation Approval Presentation 80 Points

Event Captain: Steve Ballentine – Global Cost Reduction Manager — Body, Exterior, Interior Engineering

The Project Initiation Approval Presentation is focused on vehicle
architecture selection and the associated selection of the major
vehicle subsystems. The intent of this event is to allow each team
the opportunity to demonstrate an understanding of vehicle
architecture, the advantages and limitations of the selected
architecture, and how the particular architecture affects the overall
vehicle balance to requirements. Teams will give the presentation
to a group of government and industry judges and are expected to
demonstrate a high level understanding of the vehicle integration
areas (occupant packaging, subsystem packaging, mass,
thermal performance, dynamic performance, noise & vibration
performance, safety performance, and fuel economy). Particular
emphasis will be placed on evaluating the relationship between
the vehicle architecture chosen and the vehicle technical
specifications.

Technical Reports 370 Points

This event is complete.  OSU won the Best Technical Report Award ($2,000) and placed 5th overall in points.

Event Captain: Frank Falcone – Vehicle Systems Engineer, Advanced Vehicle Technology Competitions – Argonne National Laboratory

Teams were tasked to prepare five written technical reports
throughout the year, including reports on Production Vehicle
Modeling, Vehicle Architecture Selection, Subsystem Design,
HIL System Development, ESS design, Vehicle Integration
Refinement, and finally, an SAE-formatted technical paper
summarizing their overall Year One concept, design elements,
engineering analysis, and development of the vehicle.

Trade Show Display and Presentation 60 Points (Pre-competition and competition points)

Event Captain: Toby Dunmore – Hybrid Development, General Motors

Recognizing the critical need for up-front organization and local
support of each team, the EcoCAR organizaers introduced the new
Business program for Year One of the competition. The teams
were challenged to develop a Business Plan that included focus
on Business Program deliverables, including developing a Business
Strategy report and presentation and follow-up progress reports.
At the competition, teams were challenged to put their business
skills to work, setting up a trade show display highlighting their
vehicle design and giving a technical presentation to a group of
government and industry judges similar to what you would see
on the exhibit floor of a technical conference such as SAE World
Congress. Using any visual aids they prefer – video, trade show
displays, hardware demonstrations, etc. – teams will set up a
multimedia display in their assigned exhibit booth space and give
judges a technical review of their overall vehicle design strategy
and selected architecture.
Last Updated on Wednesday, 10 June 2009 09:42
 


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